Multi-axis CNC Machining Part

3,4,5-axis CNC Machining Part-Custom machined part

Custom Multi-axis CNC Machining Part

Multi-axis CNC machined parts refer to components processed using multi-axis CNC machines, such as three-axis, four-axis, or five-axis machines. These parts typically feature complex geometries, high precision, and high-quality surface requirements, and are used in industries like aerospace, automotive, medical devices, and energy. The advantage of multi-axis machines lies in their ability to machine workpieces from multiple angles simultaneously, reducing the number of setups, improving efficiency, and accomplishing challenging tasks like milling and drilling complex surfaces.

Key characteristics of multi-axis CNC machined parts include:

  1. Complex shape machining: Multi-axis machines can handle complex geometries, such as impellers, turbine blades, and other intricate components.
  2. High precision: Multi-axis machining ensures dimensional accuracy and geometric tolerances, meeting the high precision requirements of various applications.
  3. Reduced setups: Multi-axis machining often allows for multiple surfaces or operations to be completed in a single setup, reducing errors from repositioning.
  4. Efficient production: Multi-axis machines significantly improve machining efficiency, particularly for parts requiring multiple processes or complex contouring.

3-axis CNC Machining Part

Three-axis CNC machining refers to parts processed using a three-axis CNC machine. A three-axis machine is the most basic and commonly used type in CNC machining, utilizing movement along the X, Y, and Z axes to machine the workpiece. Three-axis machines can perform standard operations such as milling, drilling, and cutting, and are widely applied across industries like automotive, mechanical manufacturing, and home appliances.

Key features of three-axis machining include:

  1. High flexibility: Three-axis machines can machine different surfaces of the workpiece, making them suitable for producing parts with relatively simple shapes.
  2. Cost-effectiveness: Compared to multi-axis machines, three-axis machines have lower equipment and operational costs, making them ideal for producing standard parts in batch production.
  3. Suitable for flat and simple geometries: Three-axis machining is ideal for machining flat surfaces, straight lines, and simple curves, such as plates, brackets, and housings.
  4. Shorter programming time: Due to the simpler motion paths involved in three-axis machining, programming time is relatively shorter.

 

4-axis CNC Machining Part

Four-axis CNC machining refers to parts processed using a four-axis CNC machine. Compared to three-axis machines, four-axis machines add a rotational axis (usually the A or B axis) in addition to the X, Y, and Z axes, allowing the workpiece to rotate around one axis and enabling machining from more angles. Four-axis machining provides greater flexibility and precision for handling complex shapes and is widely used in industries such as aerospace, automotive, and mold manufacturing.

Key features of four-axis machining include:

  1. Enhanced machining flexibility: Four-axis machines can machine more surfaces, especially curved or holed parts, reducing the need for multiple setups.
  2. Higher precision: By minimizing the need to reposition the workpiece, four-axis machining helps maintain better precision, particularly in complex operations.
  3. Efficient production: Four-axis machines can complete multiple operations in one machining cycle, improving efficiency, especially for parts requiring rotation and cutting.
  4. Wide applications: Four-axis CNC machining is commonly used for irregular-shaped parts, such as turbine blades and camshafts, which often require machining from different angles.

5-axis CNC Machining Part

Five-axis machining refers to parts processed using a five-axis CNC machine. In addition to the X, Y, and Z axes, this type of machine includes two additional rotational axes (usually the A and C axes, or the B and C axes), allowing the workpiece to rotate around multiple axes. This enables full machining of complex geometries in a single setup. Five-axis machining is widely used in industries such as aerospace, medical devices, energy, and automotive, where high precision and complex structures are required.

Key features of five-axis machining include:

  1. Complex geometry machining: Five-axis machines can machine parts from multiple angles, making them suitable for complex-shaped parts like turbine blades, aerospace components, and molds.
  2. Reduced setups: Five-axis machining can complete multiple surface machining in one setup, reducing the need for repositioning the workpiece and significantly improving efficiency and accuracy.
  3. High precision and quality: Five-axis machines can precisely machine complex curved surfaces, reducing machining errors and improving surface quality, which is ideal for parts requiring high precision.
  4. Shortened production cycle: Five-axis machines can perform multiple operations in one cycle, shortening production time, especially for complex parts that require machining from multiple directions.
  5. Wide applications: Five-axis machining is commonly used in industries such as aerospace, shipbuilding, energy, medical, and automotive, where parts have high complexity, strength, and precision requirements.

Our Workshop:

5-axis CNC Machining Process:

Inspection Method:

We have advanced equipment to measure the key points, CMM, 2D projector, Coating gauge, Micrometer, etc.