Turning is a machining process that removes material using a cutting tool while rotating the workpiece to create cylindrical parts. This process is typically performed on a lathe and is suitable for machining various materials such as metals, plastics, and wood. Turning can be used to produce symmetrical parts like shafts, cylinders, and cones. Common turning operations include external turning, internal turning, facing, and threading.
Turning is commonly used to machine parts such as shafts, cylindrical parts, conical parts, disc parts, threaded parts, sleeve parts, ring parts, crankshafts and camshafts, and flywheels. These parts are widely used in various fields, including automotive, aerospace, machinery manufacturing, electronic equipment, and medical devices.
CNC turning can achieve high precision machining, with tolerances typically reaching the micron level. This is due to the precise control of the CNC system and the high rigidity of the lathe structure.
CNC lathes can quickly complete the machining of complex parts, significantly shortening production cycles. The automatic tool changer and multi-axis linkage functions make the machining process more efficient.
Milling is a common machining method that uses a rotating multi-edge tool (milling cutter) to cut the workpiece material, forming surfaces with specific shapes and dimensions. Milling can be used to machine flat surfaces, grooves, gears, and complex three-dimensional shapes, and it is widely applied in the processing of materials such as metal, plastic, and wood.
Milling is widely used in manufacturing and is suitable for parts that require high precision, complex shapes, and the processing of various materials, meeting the needs of various industrial fields. It is widely used in automotive, aerospace, mold making, and machinery manufacturing industries.
CNC milling machines can quickly complete the machining of complex parts, significantly shortening production cycles. The multi-axis linkage and automatic tool change functions make the machining process more efficient. CNC milling can achieve extremely high machining precision, often reaching micron levels. This is due to the precise control of the CNC system and the high rigidity of the machine tool structure.
CNC milling machines can machine parts of various complex shapes, including curved surfaces, helical surfaces, and irregular surfaces. Multi-axis CNC milling machines are especially adept at machining complex three-dimensional structures. MOQ is one piece.
Electrical Discharge Machining (EDM) is a sophisticated non-traditional manufacturing process that utilizes electrical energy to precisely remove material from a workpiece. The core principle of EDM involves generating electrical sparks between the workpiece and a tool electrode through controlled pulsed discharges. These sparks create intense localized heat, which melts and vaporizes the material of the workpiece, enabling the achievement of intricate machining objectives with high precision.
EDM is particularly effective for processing a diverse range of metal materials, including those with high hardness, such as hard alloys, superalloys, and titanium alloys. The technology excels in producing highly accurate and high-quality surface finishes on complex geometries, all while minimizing residual mechanical stresses typically associated with traditional machining methods. This makes EDM an ideal choice for applications in demanding sectors, including mold manufacturing, aerospace, medical devices, and electronics.
Our advanced multi-axis EDM equipment is designed to handle complex geometries and intricate parts with exceptional precision. We specialize in fabricating intricate components for various applications, such as precision nozzle rings, ensuring the highest standards of quality and performance for our clients.
Five-axis machining is an advanced CNC technology that allows for the simultaneous movement of five different axes, enabling the tool to engage the workpiece from multiple directions. This capability makes five-axis machining particularly suitable for processing complex shapes, intricate surfaces, and high-precision parts.
One of the significant advantages of five-axis machining is its ability to reduce the number of workpiece setups, thereby increasing machining efficiency and precision. By minimizing the need for repositioning, this technology enhances the accuracy of the finished product and significantly reduces production time.
Five-axis machining is commonly employed in the manufacturing of parts with complex geometries, especially those requiring intricate surface details. It is ideal for industries that demand high precision and complex shapes, such as aerospace, automotive, and medical sectors. The ability to machine parts in a single setup also makes it an excellent choice for producing prototypes and small batch productions with consistent quality.
We have extensive experience in five-axis machining, particularly in the production of high-precision components such as impellers, blades, nozzle rings, and other intricate parts. Our expertise ensures that we can meet the stringent quality and precision requirements of our clients, delivering components that are not only complex in design but also reliable in performance.
Whether for developing advanced aerospace components, enhancing automotive performance parts, or producing cutting-edge medical devices, our five-axis machining capabilities are geared to meet the most demanding manufacturing challenges. By leveraging this technology, we offer our clients superior machining solutions that drive innovation and efficiency in their respective industries.
Wire Electrical Discharge Machining (Wire EDM) is an advanced machining method that utilizes electrical sparks to cut metal. This process involves applying voltage between the workpiece and a conductive electrode while using a thin metal wire to precisely cut the material, achieving high precision in machining and cutting. Wire EDM enables the processing of complex shapes, fine structures, and provides excellent surface quality. It is widely used in mold manufacturing, precision parts fabrication, and medical device machining.
The characteristics of Electrical Discharge Machining (EDM) include high precision, the ability to machine hard materials, absence of mechanical stress, excellent surface quality, capability to machine complex shapes, and minimal thermal impact. These features make EDM a crucial method for manufacturing high-precision and high-hardness components.
Wire EDM uses electrical discharges to erode metal material, allowing for the machining of complex contours and fine details. CNC wire cutting machines use thin metal wires (typically molybdenum or brass) as electrodes to perform discharge cutting along a predetermined path. Wire EDM is suitable for machining hard alloys, mold steels, and other difficult-to-machine materials, achieving extremely high machining precision and surface quality.
In summary, Wire EDM is a highly precise and versatile machining technique, ideal for producing intricate shapes and high-quality surfaces in hard materials. We specialize in providing customized Wire EDM services, tailored to meet your specific project requirements. With our advanced equipment and expert craftsmanship, we ensure top-notch precision and efficiency for a wide range of applications, from mold manufacturing to precision parts fabrication and medical device machining. Let us help you achieve the exact results you need with our specialized Wire EDM solutions.