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Custom 5 axis CNC machining blade wheel disk

Contract manufactured stainless steel 5 axis CNC machining blade wheel disk

Category:
Material: Aluminum LD7.
Process: Raw material cutting, Turning, CNC lathe machining, 5-axis CNC milling, finish turning.
Surface treatment: Natural surface finish
Tolerance: +/-0.03mm
MOQ: 1 pieces.
Testing equipment Vernier caliper, Coordinate measuring machine, projector, roughness tester, hardness tester, concentricity tester.
Packaging: Seaworthy packing with protection for productions or customers’ requirement
Delivery: 15 days.

Custom 5-axis CNC machining for blade wheel disks involves several advanced techniques and considerations to achieve precise and high-quality components. Here’s an overview of the process:

Overview of Custom 5-Axis CNC Machining for Blade Wheel Disks

1. Design and CAD Modeling

  • Design Specifications: Begin with a detailed design of the blade wheel disk, including dimensions, tolerances, and material requirements.
  • CAD Modeling: Create a 3D model of the blade wheel disk using CAD software. This model will serve as the basis for programming the CNC machine.

2. Material Selection

  • Materials: Choose materials based on the application’s requirements, such as aluminum alloys, titanium, or high-strength composites.
  • Properties: Ensure the material has the necessary properties like strength, weight, and heat resistance.

3. Setup and Fixturing

  • Machine Setup: Configure the 5-axis CNC machine, ensuring it’s calibrated and aligned properly.
  • Fixturing: Secure the workpiece using appropriate fixtures or clamps to ensure stability and precision during machining.

4. Programming

  • G-Code Programming: Write or generate G-code based on the CAD model. The 5-axis machine’s programming will control the toolpaths, including rotation and tilt of the workpiece.
  • Toolpath Optimization: Optimize the toolpaths to reduce machining time and improve surface finish.

5. Machining Process

  • Rough Machining: Begin with rough machining to remove the bulk of material and shape the blade wheel disk.
  • Finishing Machining: Perform finishing cuts to achieve the final dimensions and surface quality. This includes precise detailing and finishing of complex features.

6. Inspection and Quality Control

  • Dimensional Inspection: Use precision measuring tools to verify the dimensions and tolerances of the blade wheel disk.
  • Surface Quality: Check the surface finish for any defects or irregularities that need correction.

7. Post-Processing

  • Deburring: Remove any burrs or sharp edges left from the machining process.
  • Surface Treatment: Apply any necessary surface treatments, such as anodizing or coating, to enhance the blade wheel disk’s durability and appearance.

8. Assembly and Testing

  • Assembly: If the blade wheel disk is part of a larger assembly, ensure it fits correctly with other components.
  • Testing: Conduct any required functional or performance testing to ensure the component meets the design specifications and performs as expected.

Key Benefits of 5-Axis CNC Machining for Blade Wheel Disks

  • Complex Geometries: Ability to machine intricate and complex shapes with high precision.
  • Enhanced Accuracy: Improved dimensional accuracy and surface finish compared to traditional machining.
  • Reduced Setup Time: Capability to perform multiple machining operations in a single setup.
  • Increased Efficiency: Faster production times due to optimized toolpaths and reduced need for manual intervention.

By leveraging the capabilities of 5-axis CNC machining, manufacturers can produce custom blade wheel disks with high precision and efficiency, meeting the demanding requirements of various applications.